SAE AS 22759-34-2000 pdf download

12-27-2022 comment

SAE AS 22759-34-2000 pdf download WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS- LINKED MODIFIED ETFE, NORMAL WEIGHT, TIN-COATED COPPER, 1 50°C, 600 VOLT
RATINGS:
Temperature rating: 150°C (302F) maximum continuous conductor temperature.
Voltage rating: 600 volts (rms) at sea level.
ADDITIONAL REQUIREMENTS:
Acid resistance: No requirement.
Blocking: 200°C 3C(392F5.4F)
Color: In accordance with MIL-STD-104, class 1; white preferred. Fr braided constructions, color shall be dark greenwithin Munsell color limits of 5Y 3/2 and 5B 2/0.5. Conformity of color shall not be required after crosslinking proof test or lifecycle oven exposure.
Color striping or banding durability: 125 cycles (250 strokes) (min), 500 grams weight. Not required for sizes 2 and larger
Crosslinking proof test: 7 hours at 300°C +3°C (572F 5.4F). Quality conformance test, group l. Requirements andprocedures as for life cycle except for time and temperature.
Dielectric test after immersion: 2,500 volts (rms), 60 Hz.
Flammability: Quality conformance test, group ll. For requirements and procedures see below.Humidity resistance: After humidity exposure, wire shall meet the requirements for initial insulation resistanceldentification of product: Not required for size 24. Color code designator not required.
ldentification durability: 125 cycles (250 strokes) (min), 500 grams weight. Not required for sizes 2 and larger.
lmmersion: For procedure see below.
lmpulse dielectric test: 8.0 kilovolts (peak), 100 percent test.
Insulation resistance, initial:
Sizes 24 through 10.5000 megohms for 1.000 feet (min)Sizes 8 through 00, 3,000 megohms for 1,000 feet (min).
nsulation thickness:
0.003 inch (min) for primary insulation.
0.004 inch (min) for outer iacket.
0.008 inch (min) for total insulation.
Life cycle: 500 hours at 200°C +3°C (392° 5.4°). Dielectric test, 2.500 volts rms), 60 Hz. Procedure to use mandrelscoated with polytetrafluoroethylene in the form of either enamel or wrapped tape. such that the diameter of the mandrels.after coating, still conform to the requirements of performance details, table ll.
_ow temperature (cold bend):
Bend temperature,-65°C 3C(-85F5.4F)
Dielectric test,2,500 volts (rms), 60 Hz.
Physical properties of insulation: Pulled at 2 inches per minute. Primary insulation shall be separated from the outer jacketfor determination of primary insulation tensile strength and elongation.Tensile strength, 5.000 lbf/in2 (min) for primary insulation, 5,000 lbf/in (min) for total insulation (primary insulation
and jacket).
Elongation, 125 percent (min) for primary insulation (AWGs 24-10 only), 75 percent (min) for total insulation (primaryinsulation and jacket).
Propellant resistance: No dielectric breakdown. For procedure see below.Shrinkage: 0.125 inch (max) at 200°C +3C(392F+5.4°F)
Smoke: 200°C2C(392F+3.6F):no visible smoke
Solderability: All conductors shall be tested in accordance with MIL-STD-202, method 208 without steam aging.
Spark test of primary insulation: 1,500 volts (rms), 60 Hz
Surface resistance: 500 megohms – inches (min), initial and final readings.
Thermal shock resistance:
Oven temperature.150°C 3C(302F+5.4F).Maximum change in measurement,sizes 24 through 12: 0.060 inchsizes 10 through 8: 0100 inchsizes 6 through 00: 0.125 inch.
Wicking: Procedure l: weight increase, no requirement. Dve travel between layers of insulation, 2.25 inches (max) from enoof specimen.
Wire length requirements: Schedule B.

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